TS Performance Chips: Auto vs. Manual Transmission ౼ A Comprehensive Guide
TS Performance chips offer varied horsepower gains – 50hp‚ 75hp‚ 100hp‚ and 140hp – catering to diverse needs‚ from daily driving and towing to enthusiastic performance.
Selecting the correct chip depends on your Ford truck’s transmission (automatic or manual) and model year (1995-2003)‚ including specific Excursion models.
CVT transmissions‚ theoretically‚ can outperform manual transmissions in both performance and mileage‚ while TS chips provide immediate power increases regardless of transmission type.
Regular TS switch maintenance‚ utilizing a service kit‚ ensures continued optimal performance and enjoyment of your customized tunes.
TS Performance chips represent a popular and effective upgrade path for 7.3L Powerstroke diesel engines‚ offering a significant boost in horsepower and torque. These chips are designed as “switchable” units‚ meaning they provide multiple performance levels selectable via a conveniently located dash switch. This versatility allows drivers to tailor the engine’s output to suit various driving conditions‚ from economical daily commuting and heavy-duty towing to spirited performance driving.
The core benefit lies in optimizing engine parameters like fuel delivery‚ timing‚ and boost pressure. TS Performance offers a range of chips‚ including 50hp‚ 75hp‚ 100hp‚ and a potent 140hp “Extreme” option. Choosing the right chip is crucial‚ and depends heavily on your truck’s transmission – whether it’s an automatic or a manual – and the intended use. Understanding the nuances of each chip and its compatibility with your specific vehicle is paramount to maximizing performance gains and ensuring long-term engine reliability.
Furthermore‚ the availability of dedicated chips for Excursion models highlights the importance of precise application. These chips are specifically calibrated to address the unique characteristics of the larger‚ heavier Excursion‚ delivering optimal performance without compromising drivetrain integrity. Proper chip selection‚ coupled with regular switch maintenance‚ unlocks the full potential of your 7.3L Powerstroke.
Understanding the 6-Position Chip Options
TS Performance’s 6-position chips offer a spectrum of power enhancements for your 7.3L Powerstroke‚ catering to diverse driving styles and needs. The 50hp chip is ideal for daily driving and towing‚ providing a noticeable improvement in performance without sacrificing fuel economy or putting undue stress on the drivetrain‚ particularly automatic transmissions.
Stepping up to the 75hp chip delivers a balanced performance upgrade‚ suitable for those seeking more power for occasional towing or spirited driving. The 100hp chip caters to enthusiasts desiring increased horsepower for recreational use‚ while still maintaining reasonable reliability. However‚ careful consideration is needed for automatic transmissions at this level.
The 140hp “Extreme” chip unlocks maximum horsepower gains‚ but is best suited for manual transmission equipped trucks and drivers prioritizing ultimate performance. This level demands a robust drivetrain and may shorten component lifespan. Each position effectively reprograms the engine’s computer‚ altering fuel delivery and timing. Selecting the appropriate position‚ based on transmission type and intended use‚ is vital for optimal results and longevity.
TS Performance 50hp Chip – For Daily Driving & Towing
The TS Performance 50hp chip is meticulously engineered as an excellent choice for owners prioritizing daily drivability and towing capacity in their 7.3L Powerstroke. This chip delivers a subtle yet significant power boost‚ adding approximately 50 horsepower to the rear wheels‚ enhancing responsiveness without compromising the longevity of either automatic or manual transmissions.
For automatic transmissions‚ the 50hp chip provides a safer power increase‚ minimizing stress on the transmission components during towing or heavy loads. It improves throttle response and acceleration‚ making highway merging and passing maneuvers easier and more confident. Manual transmission vehicles benefit from improved low-end torque‚ enhancing overall drivability.
This chip is particularly well-suited for those who frequently tow trailers‚ boats‚ or other heavy loads. The added power helps maintain consistent speeds on inclines and reduces strain on the engine and transmission. It’s a reliable and cost-effective upgrade for owners seeking a noticeable performance improvement without the risks associated with more aggressive tuning options.
TS Performance 75hp Chip – Balanced Performance Upgrade
The TS Performance 75hp chip represents a harmonious balance between enhanced performance and dependable daily driving‚ making it a popular choice for 7.3L Powerstroke owners. Delivering around 75 horsepower to the rear wheels‚ this chip offers a more substantial power increase than the 50hp variant‚ yet remains considerate of both automatic and manual transmission durability.
For automatic transmissions‚ the 75hp chip provides a noticeable improvement in acceleration and towing capability without excessively stressing the transmission. It’s ideal for those who desire more power for occasional spirited driving or heavier towing demands. Manual transmission vehicles experience a significant boost in torque across the RPM range‚ improving both on-road and off-road performance.
This chip is a versatile option for owners seeking a well-rounded upgrade. It enhances responsiveness‚ improves fuel economy when driven conservatively‚ and provides ample power for towing and hauling. It’s a step up from the 50hp chip‚ offering a more exhilarating driving experience while maintaining a high level of reliability and longevity for your drivetrain.
TS Performance 100hp Chip – Increased Power for Enthusiasts

The TS Performance 100hp chip caters to drivers seeking a substantial power increase for their 7.3L Powerstroke‚ bridging the gap between daily drivability and serious performance. Delivering approximately 100 horsepower to the rear wheels‚ this chip is designed for enthusiasts who demand more from their truck‚ whether for recreational use or demanding work applications.
For automatic transmission equipped trucks‚ the 100hp chip requires careful consideration. While it provides a significant power boost‚ it also places increased stress on the transmission. Upgraded transmission components may be recommended for optimal longevity‚ especially with frequent heavy towing or aggressive driving. Manual transmission vehicles benefit from the increased torque‚ enhancing acceleration and overall performance.
This chip is ideal for those who frequently tow heavy loads‚ participate in motorsports‚ or simply enjoy a more exhilarating driving experience. It delivers a noticeable improvement in responsiveness and power across the entire RPM range. However‚ responsible driving habits and potential transmission upgrades are crucial to maximize the chip’s benefits and ensure long-term reliability.

TS Performance 140hp Extreme Chip – Maximum Horsepower Gains
The TS Performance 140hp Extreme chip represents the pinnacle of power enhancement for the 7.3L Powerstroke‚ delivering over 140 horsepower to the rear wheels. This chip is strictly for enthusiasts who prioritize maximum performance and are willing to accept the associated demands on their vehicle’s components. It’s a significant upgrade‚ pushing the engine and drivetrain to their limits.
For automatic transmission trucks‚ the 140hp chip is generally not recommended without substantial transmission modifications. The extreme power output can quickly overwhelm the stock transmission‚ leading to premature failure. Upgrades such as a heavy-duty torque converter‚ reinforced clutches‚ and a transmission cooler are essential. Manual transmission vehicles can handle the increased power more readily‚ but clutch upgrades may still be necessary for optimal performance and durability.
This chip is best suited for dedicated performance applications‚ such as drag racing or sled pulling. Daily driving with the 140hp chip can significantly reduce component lifespan. Careful monitoring of engine parameters and regular maintenance are crucial. It’s a commitment to high performance‚ requiring a proactive approach to vehicle upkeep and potential repairs.

Compatibility: Identifying the Correct Chip for Your Truck

TS Performance chips require careful matching to your Ford truck’s year‚ transmission (auto or manual)‚ and model. Application charts detail compatibility‚ including specific Excursion options.
Ensure correct selection for optimal performance and to avoid potential damage.
Application Chart Breakdown (1995-2003 7.3L Ford)
TS Performance offers a dedicated 6-position chip for nearly every 1995-2003 7.3L Ford Powerstroke configuration‚ categorized by transmission type and year. For 1995-1997 trucks‚ separate chips exist for automatic (part #1180402) and manual (part #1180403) transmissions.

The 1999 model year also requires differentiation‚ with chips specifically designed for automatic (1180404) and manual (1180405) transmissions. Moving into the late-model years‚ 1999.5-2001 trucks again have distinct chips: automatic (1180406) and manual (1180407). For the 2001 manual transmission‚ a unique chip (1180408) is necessary.
The 2002-2003 model years follow a similar pattern‚ with separate chips for automatic (1180409) and manual (1180410) transmissions. Notably‚ the Excursion model‚ produced from 2000-2001‚ utilizes chip #1180411‚ while 2002-2003 Excursion models require chip #1180412. A blank 6-position chip (1180401) is also available for custom tuning or as a replacement.
Accurate identification of your truck’s year‚ transmission‚ and model is crucial for selecting the correct TS Performance chip‚ ensuring optimal performance and avoiding compatibility issues.

Automatic Transmission Compatibility (1995-2003)
TS Performance chips are fully compatible with 1995-2003 7.3L Ford Powerstroke trucks equipped with automatic transmissions‚ offering significant performance enhancements. However‚ selecting the correct chip based on the specific year is paramount for optimal results.
For 1995-1997 automatic trucks‚ chip number 1180402 is the designated application. The 1999 model year requires chip 1180404 for automatic transmissions. From 1999.5 through 2001‚ automatic transmission compatibility is achieved with chip number 1180406.
The 2002 and 2003 model year 7.3L Fords with automatic transmissions utilize chip number 1180409. It’s important to note that the Excursion model‚ built between 2000-2001‚ requires a different chip – specifically‚ 1180411 – for automatic transmission compatibility.
Similarly‚ 2002-2003 Excursion models with automatic transmissions need chip number 1180412. While TS chips generally do not directly affect the automatic transmission’s operation negatively‚ proper chip selection is vital for a smooth and reliable power upgrade.
Manual Transmission Compatibility (1995-2003)
TS Performance chips are also designed for 1995-2003 7.3L Ford Powerstroke trucks featuring manual transmissions‚ delivering substantial power gains tailored to the driver’s control. As with automatic applications‚ correct chip selection based on year is crucial.
For 1995-1997 manual transmission trucks‚ the appropriate chip is identified as 1180403. The 1999 model year requires chip 1180405 for optimal performance with a manual gearbox. From 1999.5 to 2000‚ manual transmission compatibility is ensured with chip number 1180407.
The 2001 model year 7.3L Ford with a manual transmission utilizes chip number 1180408. The 2002 and 2003 model years‚ equipped with manual transmissions‚ require chip number 1180410 for proper operation.
Again‚ the Excursion model has specific requirements. 2000-2001 Excursion models with manual transmissions need chip 1180411. Manual transmission vehicles generally benefit from the increased power‚ allowing for enhanced control and responsiveness. Selecting the correct chip ensures a seamless integration and maximized performance potential.
Excursion Model Specific Chips (2000-2003)
TS Performance recognizes the unique demands placed on Ford Excursion models‚ offering dedicated chips for both automatic and manual transmissions within the 2000-2003 model years. These chips are specifically calibrated to handle the Excursion’s increased weight and larger engine displacement.
For 2000-2001 Excursion trucks with automatic transmissions‚ chip number 1180411 is the recommended choice‚ providing optimized power delivery and shift points. Manual transmission Excursions from the same years utilize chip 1180411‚ ensuring compatibility and performance gains.
The 2002-2003 Excursion models also have dedicated chips. Automatic transmission Excursions from these years require chip number 1180412 for optimal operation. Similarly‚ 2002-2003 Excursion models equipped with manual transmissions benefit from the calibration found in chip 1180412.
Choosing the correct TS Performance chip for your Excursion is vital for maximizing power and ensuring the longevity of your transmission. These model-specific chips deliver the performance enhancements you expect‚ tailored to the Excursion’s unique characteristics.

Impact on Transmission: Automatic vs. Manual
TS chips offer immediate power gains‚ but their impact differs between transmissions. Automatic transmissions may require consideration‚ while manual transmissions generally experience enhanced performance.
CVT systems‚ theoretically‚ can outperform manuals‚ yet TS chips benefit both types‚ providing optimized power delivery and improved driving dynamics.
Does the TS Chip Affect Automatic Transmissions?
TS Performance chips do influence automatic transmissions‚ though the extent varies depending on the chip’s power level and the transmission’s condition. While the chips themselves don’t directly modify the transmission’s hardware‚ the increased horsepower and torque generated can place additional stress on its components.
For trucks equipped with automatic transmissions‚ particularly older models‚ it’s crucial to select a chip appropriate for the transmission’s capabilities. The 50hp and 75hp chips are generally considered safer options for daily driving and towing with an automatic‚ as they provide noticeable gains without overwhelming the transmission.
Higher-powered chips‚ such as the 100hp and 140hp Extreme‚ can significantly increase stress and potentially shorten the lifespan of an automatic transmission if it’s not properly maintained or if it already exhibits signs of wear. It’s often recommended that owners of trucks with automatic transmissions consider transmission upgrades‚ such as a torque converter or additional cooling‚ before installing a higher-horsepower chip.
Monitoring transmission temperatures is also vital when using a TS chip with an automatic transmission. Elevated temperatures can indicate excessive stress and potential damage. Ultimately‚ responsible chip selection and diligent maintenance are key to maximizing performance while safeguarding the automatic transmission.
Manual Transmission Performance with TS Chips
TS Performance chips unlock substantial performance gains in 7.3L Powerstroke trucks equipped with manual transmissions. Unlike automatics‚ manual transmissions generally handle increased horsepower and torque more effectively‚ allowing owners to explore the full potential of the higher-powered chip options.
The 100hp and 140hp Extreme chips are particularly popular choices for manual transmission owners seeking maximum performance. These chips deliver a significant boost in power‚ enhancing acceleration‚ towing capacity‚ and overall driving experience. However‚ even with a manual transmission‚ responsible driving habits are essential to avoid excessive wear and tear on the drivetrain.
Early 2000s XPC4 6-Position chips are specifically designed for manual transmissions‚ demonstrating a long-standing commitment to optimizing performance for this configuration. While CVT transmissions offer theoretical performance advantages‚ the direct control and robustness of a manual transmission remain highly valued by enthusiasts.
Proper clutch maintenance is crucial when utilizing a TS chip with a manual transmission. Increased power output can accelerate clutch wear‚ so regular inspections and timely replacements are recommended. Ultimately‚ a well-maintained manual transmission paired with a suitable TS chip provides a thrilling and reliable performance upgrade.

CVT vs. Manual Transmission Performance Considerations
When considering TS Performance chips‚ the transmission type – specifically‚ comparing Continuously Variable Transmissions (CVTs) to traditional manual transmissions – significantly impacts performance outcomes. While CVTs theoretically offer performance and mileage advantages through infinite gear ratios‚ their real-world application with modified engines presents unique considerations.
A CVT can‚ in theory‚ outperform a manual transmission by continuously adjusting to the engine’s optimal power band. However‚ this advantage relies heavily on the CVT’s ability to handle increased torque from chips like the 140hp Extreme. Manual transmissions‚ with their fixed gear ratios‚ offer a more direct connection and often greater durability when dealing with substantial horsepower gains.
The robustness of a manual transmission allows for more aggressive tuning with TS chips‚ enabling enthusiasts to fully exploit the increased power. Conversely‚ CVTs may require careful tuning and monitoring to prevent slippage or damage. Short shifting‚ a technique common in manuals‚ doesn’t directly apply to CVTs due to their continuously variable nature.
Ultimately‚ the choice between a CVT and manual transmission when using a TS chip depends on individual driving preferences and the intended use of the vehicle. While CVTs offer potential efficiency gains‚ manual transmissions often provide a more engaging and reliable performance experience with higher-powered chips.
TS Switch Maintenance and Service

Maintaining your TS Performance 6-Position switch is crucial for consistent and reliable operation‚ ensuring you always have access to your desired performance settings. Over time‚ the switch can accumulate dust‚ debris‚ and experience wear and tear‚ potentially leading to intermittent functionality or complete failure.
Shop TS Performance offers dedicated TS Switch Service Kits designed to address these issues. These kits typically include contact cleaner‚ lubricant‚ and potentially replacement contacts‚ allowing you to restore the switch to optimal condition. Regular cleaning and lubrication can prevent corrosion and ensure smooth‚ positive engagement between positions.
For older XPC4 6-Position switches‚ particularly those in early 2000s models‚ proactive maintenance is even more important. These switches may be more susceptible to wear due to age and usage. Ignoring minor issues can lead to more significant problems‚ requiring complete switch replacement.
Don’t wait for your switch to fail entirely; address any signs of sluggishness or unreliability immediately. A well-maintained TS switch guarantees uninterrupted access to your chosen horsepower levels‚ whether you’re towing‚ commuting‚ or enjoying spirited driving. Prioritizing switch care maximizes your investment in TS Performance.